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CHEMICAL COMPOSITION(%)
C |
0.35~0.45 |
Cr |
2.50~3.00 |
Si |
≤0.35 |
Mo |
1.80~2.20 |
Mn |
≤0.40 |
Ni |
0.80~1.20 |
P |
≤0.030 |
V |
1.00~1.40 |
S |
≤0.030 |
Nb |
0.10~0.25 |
Citical Point
AC1 =789℃, AC3 =910℃, MS =363℃
Hot Forming
➣ HD Steel Forging Process Specification
ITEMS |
STEEL INGOT |
BILLET |
HEATING TEM℃ |
1140~1180 |
1120~1160 |
FORGING TEM(BEGINNING)℃ |
1080~1140 |
1060~1120 |
FORGING TEM(END)℃ |
≥900 |
≥850 |
COOLING METHOD[TJC STEEL] |
SAND OR PIT SLOW COOLING |
SAND OR PIT SLOW COOLING |
Preliminary Heat Treatment
Isothermal annealing of forging material: < 500℃ into furnace with furnace temperature rise, heating temperature 830 ~ 850℃, holding time (H) 1+1min/mm, isothermal temperature 730±10℃, holding time (H) 2+1min/mm, with furnace [TJC STEEL]cold to < 500℃ air cooling (HB≤250).
Quenching Specification
Quenching temperature is 1130±10℃, oil cold.
➣ The Relationship Between Quenching Temperature And Hardness And Grain Size Of Hd Steel
QUCHENING TEM/℃ |
HARDNESSHRC |
GRAIN SIZE/CLASS |
1050 |
50.5 |
— |
1100 |
53.5 |
11 |
1130 |
53.5 |
10 |
1160 |
56.0 |
8~9 |
1180 |
56.0 |
7~8 |
1200 |
56.5 |
7~8 |
➣ HD Stee’s Hardness Levels on Different Tempered Tem:
Tempered Tem/℃ |
HRC |
|
HD Steel |
3Cr2W8VSteel |
|
300 |
52.5 |
51.0 |
400 |
52.0 |
51.0 |
500 |
52.5 |
51.4 |
530 |
53.5 |
52.3 |
560 |
54.0 |
51.5 |
590 |
53.8 |
51.8 |
620[TJC STEEL] |
51.2 |
50.0 |
650 |
47.0 |
46.0 |
700 |
41.0 |
34.0 |
Mechanical Properties(Comparing with 3Cr2W8V Steel)
➣ HD Steel’s Mechanical Property under Different Room Tem:
Heat Treatments |
1130℃ Quenching 650℃ Tempering |
1130℃ Quenching 700℃ Tempering |
||
HD |
3Cr2W8V |
HD |
3Cr2W8V |
|
σ0.2/MPa |
1633 |
1463 |
1165 |
952 |
ψ(%) |
32.4 |
41.8 |
45.7 |
41.9 |
αk/(J/cm2) |
38.8 |
— |
48.8 |
— |
➣ HD Steel’s Mechanical Property under Different Tem:
Test Tem |
650℃ |
700℃ |
||
HD |
3Cr2W8V |
HD |
3Cr2W8V |
|
σ0.2/MPa[TJC STEEL] |
536.9 |
414 |
405.3 |
235 |
ψ(%) |
66.1 |
49.1 |
69.3 |
85.4 |
αk/(J/cm2) |
56/54 |
— |
75/40 |
62/38 |
Note: The denominator in αk value is hardness value (HRC).
Performance Characteristics:
On the basis of 4Cr3Mo3V steel, the toughness and thermal stability of 4Cr3Mo2NiVNb (HD) steel at room temperature and high temperature were improved by reducing the content of Mo and V and adding[TJC STEEL] the mass fraction of 1%Ni and 0.15%Nb. The hardness of 4Cr3Mo3V steel at 700℃ could still maintain 40HRC. Under the same conditions of hardness, HD steel has 50% higher fracture toughness than 3Cr2W8V steel, 70% higher tensile strength at 700℃, 1 times higher cold and hot fatigue resistance and 50% higher hot wear resistance, respectively.
Applications
HD steel comprehensive performance is good, suitable for making heating temperature about 700 ℃, using strict hot-work mold, such as ferrous and non-ferrous materials of hot extrusion die, such as hot fine[TJC STEEL] forging die, in the steel tube hot extrusion convex die, the bottom of the copper alloy tube extrusion die and punch needle, hot extrusion convex die and concave die bearing ring, valve end of extrusion die and mold USES, The service life of 3Cr2W8V steel is significantly improved.